Aluminum honeycomb is a material used to make sandwich panels. Aluminum honeycomb materials can be applied in various areas like floors, roofs, doors, working surfaces, automated machines, and clean rooms. The most common application of aluminum honeycomb is in the manufacture of cleanroom panels. This post focuses on aluminum honeycomb clean room panels.
What is an aluminum honeycomb panel?
This is a sandwich plate featuring honeycomb structures in its core. The natural hexagonal shape of honeycombs typically inspires the plane design and structure. Its construction and design make it lighter than other types of panels. It is also responsible for the overall stability and stiffness of the panels.
What are cleanroom panels?
A cleanroom is a facility or part of an industrial setting used for research, manufacturing specialized products like pharmaceutical items, LEDs, LCDs, OLED displays, and food products. Panels are used to keep the environment within the room protected from pollutants, airborne microbes, aerosol particles, and other external elements. Cleanroom panels are an emerging form of sandwich panel used in cleanrooms. They are designed with environmental awareness in mind. They are vital in the food, medical, and hygiene industry. An aluminum honeycomb is one of the primary materials used to make cleanroom panels.
Advantages of aluminum honeycomb panel material
Below are these advantages;
1. They are lightweight and low density
As stated above, one of the best qualities of aluminum honeycomb is that it is lightweight. Honeycomb panels feature a cellular structure with continuous polygonal cells that are regularly arranged in small cross-sectional layers. This is the reason for the low-density element. Their low density is also the reason why the structures are lightweight. Therefore, these panels are easy to apply in aircraft and cleanroom applications.
2. High strength and rigidity
Honeycomb plane structures are mechanically connected like I-beams. This means that the systems bear shear stress, connectivity, and support. The fact that aluminum is also one of the most robust and most rigid metals also helps with this benefit. Also, the core of each plane layer is bonded to the surface on the board. This provides superior thickness, which translates to high strength and rigidity.
3. Impact resistance
Aluminum honeycomb clean room panels are also impact-resistant. When the panels are exposed to impact, the force is converted into plastic deformation energy within the honeycomb core. The energy is then absorbed. This keeps the panels from cracking because of the impact.
4. Environmental protection
The main reason why panels are used in cleanrooms is to protect the rooms from environmental elements. For this reason, aluminum honeycomb panels are used. The panels are made from non-radioactive and non-volatile aluminum alloy. Therefore, in addition to providing environmental protection, the boards also ensure the safety of the rooms in high heat. These panels are also energy-saving.
Aluminum honeycomb cleanroom panels offer incredible sound and heat insulation. This is primarily because aluminum is a great conductor of sound and heat. However, the honeycomb structure also contributes to the great heat and sound insulation elements.